Case Studies, Metals and Glass
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The Research Group

  • DARPA-funded program
  • WPI (PI: Danielle Cote), Citrine Informatics, and others
Worcester Polytechnic Institute (WPI)

Rubble to Rockets (R2)
DARPA-PS-24-08
HR0011-25-9-0028
PM: Hunter Martin

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The Problem

  • Metal alloy performance in additive manufacturing processes can differ greatly from traditional methods
  • Cold spray additive manufacturing is increasingly used in defense applications, but not much data for many materials in how new alloys behave
  • Build a model to predict cold spray performance from traditional performance
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The Process

  • Rapidly built complex database of cold spray properties using large langue models (LLMs)
  • Integrated databases of traditional alloy properties and simulation tools
  • Assessed uncertainty of cold spray performance from data and simulations
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The Outcome

  • Database includes ~50x more documents, ~23x more experiments, and ~10x more parameters than previous cold spray databases
  • Robust prediction of cold spray performance, including uncertainties
Broad Range of Alloy Classes